Manufacturing Process & Machinery
Mechanical Recycling Plants
The manufacturing cycle begins with advanced mechanical recycling plants designed to process pre-consumer and post-industrial textile waste. These plants include precision cutting units, shredders, openers, and multi-stage cleaning systems.
The chemical-free recycling process preserves fiber length and strength, minimizes environmental pollution, and significantly reduces water and chemical usage compared to conventional methods.
Cross Roll MK5 Carding Recycling Machines
Cross Roll MK5 carding machines perform critical functions including fiber opening, cleaning, blending, and alignment. The technology ensures reduction of neps, removal of impurities, and uniform fiber distribution.
This stage produces consistent and high-quality sliver, which is essential for achieving stable spinning performance and superior yarn quality.
Rieter Drawing Machines
Rieter drawing machines are equipped with advanced auto-leveling and drafting systems that improve fiber parallelization and sliver uniformity.
This process enhances blending accuracy, reduces mass variation, and directly contributes to improved yarn strength, appearance, and spinning efficiency.
Rifa Autocoro Open-End Spinning Technology
Rifa Autocoro open-end spinning machines are specifically selected for their suitability with recycled cotton and PC fibers. The technology offers high rotor speeds, automated piecing, and consistent package formation.
This system ensures high productivity, uniform yarn structure, reduced labor dependency, and optimized energy usage.
